WonderBiz | Industry 4.0 Services & Case Study

Automation Workflow

Next-Gen Automation • Unified Engineering Workflows • Scalable Architecture

At WonderBiz, we’ve been part of the development team behind EcoStruxure Automation Expert, an industry-leading platform that brings a new era of software-driven automation.

At a glance

  • Continuous development of next-gen automation features
  • Built using .NET, SQL Server, AVEVA/OMI & modern Web UI
  • 36-month engagement with full product ownership

About Services

Custom software development for Predictive Maintenance

What is Automation Workflow

It allows Automation Engineers to design and manage entire control systems using one unified tool, instead of switching between multiple software and data sources.

Our Expertise

With simple drag-and-drop, copy-paste, and one-click deployment, automation lines can be built, expanded, or updated easily as production needs evolve

Our Solution

Our work focused on introducing new technical architectures that improved the platform’s flexibility, performance, and user experience, helping take it to the next level.

Case Study


Ecostruxure Automation Expert Product Dev

Customer: Schneider • Domain: Data source: DCS logs • Team: 9 • Timeline: 36 months

A different Team at Scheider that works across Business Units was chartered to create a Next Generation Product that heavily automated processes. The aim was to create a software-driven Industrial Automation System that will complement the entire Operator Lifecycle. This was to be a grand vision with a 5 year road-map. Again, the question before the Customer Leadership was how was such a big project to be executed? Some will be needed to raise the bar higher, while others would need to stay afloat.

Customer Challenge

  • Next Generation Features for Award Winning Product
  • This award-winning product in the MES, MOM category needed continuous development and Next-Generation Enhancements

What We Did

  • WonderBiz commissioned for POC -> Next Gen Features
  • The couple of Developers from WonderBiz on POCs paved way for further investment into Business Case and Product Roadmap
Kelvin PCP Visualization Dashboard

Preview from the updated EcoStruxure Engineering Workspace

36 monthsContinuous Development
9Core team
Development Speed*
On TimeDelivery*
*Based on stakeholder feedback and project metrics.

Outcome

Product getting enhanced with Headless, Microservices.Movement from the Desktop app to a WebApp has started. Much modern looking User Interface and plug-ins.

Case Study — Predictive Maintenance for Chiller Plants

Customer: Facility Ops (APAC) • Domain: HVAC & Energy • Team: 5 • Timeline: 4 months

A multi-site facilities operator needed a unified edge-first solution to stream real-time sensor data from chillers, detect anomalies, and recommend energy-saving set-points—without risking latency or cloud outages.

Customer Challenge

  • Fragmented BMS data and no common data model.
  • Manual alarms; frequent false positives.
  • Zero downtime tolerance across critical sites.

What We Did

  • Built an edge gateway with buffering + offline-first sync.
  • Deployed pre-trained anomaly models for chillers and pumps.
  • Delivered a role-based dashboard with actionable insights.
Predictive maintenance dashboard

Predictive maintenance dashboard for HVAC assets

18%Energy savings*
40%Alarm noise ↓*
99.9%Uptime
4 moMVP delivery
*Representative of pilot-period results.

Outcome

Sites saw measurable energy reduction and fewer false alarms. The team adopted data-driven maintenance windows, cutting unplanned downtime.

Technology

Chosen for speed, flexibility, and industrial scale.

Microsoft .NET

Enterprise-grade runtime for scalable backend services and modern app delivery.

APIs Backend Enterprise
Best for high-performance engineering apps
SQL Server

Reliable relational database engine powering transactional and analytical workloads.

Database SQL Scalable
Best for industrial data storage
React

Component-driven framework enabling high-speed, modular industrial frontends.

Frontend UI SPAs
Best for modern engineering interfaces
Elastic

Distributed search and analytics engine for logs, metrics, and event intelligence.

Search Logs Analytics
Best for observability & insights

Testimonial

“We have been having a great journey with WonderBiz. I still remember when we were looking for teams who could come up with rapid prototypes for a few strategic initiatives. For implementation of Wizard-based workflows for added assistance to Engineers to automate their day-to-day stuff.
We went to various teams and found out that WonderBiz is a right partner who is ready to take up the challenges and would create quick prototypes that could help to demonstrate solutions to Management and Customers and get the right feedback.
WonderBiz is very good at exploring the right options, tools and technologies to solve the given problem in a unique manner. Their team is very good at taking responsibilities with ownership and delivering the with the right quality.” ”
Customer Profile
Padmaja Bodanapu Senior Principal Architect at Schneider Electric
Technical Testimonial
Case Study 2 — Predictive Maintenance

Testimonial

“"WonderBiz did a wonderful job in understanding high level requirements, detailing it out & coming out with multiple solutions, along with working prototypes. All of this, with the speed that was expected from my side. We have received rave feedback for this. The team that WonderBiz provides brings with them passion, creativity and ownership!
Because of WonderBiz, we could launch not one, but several applications to our end users! These applications have now set a new benchmark in providing greater business value." .”
Customer Profile
Facility Ops – APAC Head of Technical Operations

Connect with our experts

A quick discovery call to understand goals, constraints, and success metrics—then map your fastest path to a results-driven pilot.

  • Architecture outline & PoC plan
  • Timeline, team composition, and cost range
  • Transparent scope and delivery milestones
We reply within 1 business day.
© WonderBiz Technologies
Industry 4.0 • Edge IoT • AI